Cranemasters
Brings Quiet to the Neighborhood
- Spring 2025
- Cranemasters
The Belt Railroad Company of Chicago (BRC) tasked Cranemasters with replacing retarders and tracks to help make the nearby community a quieter place to live. Cranemasters was engaged to remediate excessive noise produced during pull-out operations at the East Classification Yard by replacing 56 existing inert retarders with SR2000 Operable Skate Retarders.
The 3-year project began September 2024. Although the job continues, as of February 2025, Cranemasters is 6 days ahead of schedule.

BRC is the largest intermediate switching terminal railroad in the U.S., handling nearly 8,400 rail cars every 24 hours in Chicago, where almost all railroads connect. Its primary purpose is to sort, classify, and assemble freight cars bound for specific destinations.
As with other classifying yards, railroad cars are pushed over a raised track—a hump—and released to roll onto designated tracks. As the individual cars coast down the hump, retarders control the speed by applying pressure to the wheels of the cars to ensure safe coupling with the other cars in the line up. Automated systems adjust the pressure based on the car’s weight and speed, enhancing efficiency.
However, older retarders squeeze the wheels when the train of coupled cars is being pulled out, causing a “retarder squeal” that can last for several minutes at 100 to 130 decibels. This volume is comparable to the loudness of a rock concert or a jackhammer. In contrast, new systems like the RS-2000, manufactured by Trackside Services, reduce noise by avoiding contact when the line of coupled trains are pulled out for departure.
BRC is highly concerned about the people in the communities where it operates and the environment, including noise pollution. Accordingly, BRC decided to upgrade to quieter retarders to minimize noise at its East Classification Yard in Bedford Park, IL. Replacing the yard’s many retarders was assigned to Cranemasters, which has the equipment, experienced crews, and know-how for such a large project.
Cranemasters’ Scope of Work
- 3-Year Timeframe
- Excavation and ballast work
- Replace over 42,000 LF of existing rail
- Raise and surface almost 30,000 TF of track
- Remove 8,800 TF of existing track at panel locations
- Install 38 (40’) track panels and 18 (80’) panels
- Install 56 retarders
- Replace defective ties and compromise joints

On-site Professional Crews
The project required 20 of Cranemasters’ skilled workers, directed on-site by Bailey Harrell, Superintendent of Track Construction & Repair in Merrillville, IN.
Cranemasters’ Solution for This
Substantial Track Upgrade Project
Cranemasters Strategic Systems Operations TM
Drawing upon decades of experience handling some of the most challenging jobs, we performed a systematic evaluation of on-site conditions and job requirements to best address the customer’s business objectives. After the assessment, we developed the most efficient and safe strategy and work plan. Our leadership was actively present, attentive to every detail, ensuring that the best decisions were made for the best possible outcome. This plan called for:- Process for retarder and panel replacement
- Process to change out rail between switch and retarder
- Process to surface track
Cranemasters Deployed Purpose-Built Equipment
- Stanley Unit
- M322 Hi-Rail Excavator (2) and Rail Cart (2)
- Hi-Rail Dump Truck
- Grapple Truck
- Backhoe
- Track Van
- Spiker
- Tamper
- Ballast Regulator

Results
In August 2024, the first phase of the three-year project began with the replacement of 18 retarders. Phase two will include 20 more, with the remainder scheduled for phase three. During phase one, BRC suspended up to nine tracks for three weeks to accommodate the work.
Cranemasters crews worked 10-hour days to complete installations efficiently and minimize downtime. In one five-day sprint, they installed nine retarders—demonstrating exceptional efficiency. Cranemasters was six days ahead of schedule by early February, with no incidents.
The project’s success is driven by Cranemasters’ Strategic Systems Operations™ processes, ensuring safety, efficiency, and top-quality results.